End-to-End Capabilities

Products & Technical Services

From initial 3D rheological simulation and conformal cooling engineering to high-speed 5-axis CNC machining, automation workcells, and Zeiss CMM qualification.

Stage 1: Engineering

DFM & Rheological Moldflow Simulation

Every tool project at MJN Moulds undergoes exhaustive rheological simulation using Autodesk Moldflow. We evaluate gate balance, clamp tonnage requirements, fiber orientation in reinforced plastics, warpage deflection, and cooling uniformity prior to steel cutting.

  • Conformal cooling circuit optimization for accelerated cycle times
  • 3D kinematic simulation of complex slides, unscrewing cores, and lifters
Engineering Simulation
Stage 2: Manufacturing

Sub-Micron Machining & EDM Fleet

Our Hyderabad plant features climate-controlled machining bays equipped with high-speed Makino 5-axis CNC centers (spindle speeds up to 40,000 RPM) and AgieCharmilles wire EDM machines capable of contouring within ±0.001 mm tolerances.

  • Optical mirror lapping and polishing down to Ra 0.02 µm
  • Laser micro-texturing for pristine automotive and cosmetic finishes
Machining Fleet
Stage 3: Validation

Zeiss CMM Metrology & Electric Press Trials

Zero tools leave our plant without undergoing trial sampling on all-electric injection presses. Parts are 100% verified using Zeiss coordinate measuring machines (CMM) and optical vision comparators to deliver complete statistical capability studies (CP/CPK > 1.67).

  • Complete First Article Inspection (FAI) dimensional qualification reports
  • Plug-and-play validation on high-speed all-electric presses
Metrology Center